Insights into scratching force in axial ultrasonic vibration-assisted single grain scratching | |
Zhang, Yuqiang6,7; Hu, Zhongwei6,7; Chen, Yue6,7; Yu, Yiqing6; Jin, Jianfeng5; Peng, Qing1,2,3,4; Xu, Xipeng6,7 | |
刊名 | JOURNAL OF MANUFACTURING PROCESSES |
2024-02-28 | |
卷号 | 112页码:150-160 |
关键词 | Axial ultrasonic vibration Scratching Scratching force Molecular dynamics Periodic fluctuation |
ISSN号 | 1526-6125 |
DOI | 10.1016/j.jmapro.2024.01.005 |
通讯作者 | Hu, Zhongwei(huzhongwei@hqu.edu.cn) ; Peng, Qing(peng.peng@imech.ac.cn) |
英文摘要 | Ultrasonic vibration-assisted grinding is typically used for ultra-precision machining of hard and brittle materials in aerospace, medical and semiconductor industry. Single grain scratching force is a key to understand its mechanism. Herein, a scratching force model of axial ultrasonic vibration-assisted single-grain scratching was proposed, based on the deformation of chips, friction, and material pile-up forces of a single grain during scratching. The single-crystal silicon carbide was selected as the model material. The molecular dynamics method was employed to simulate single-grain scratching. The scratching forces obtained from the simulations were consistent with the theoretical model with a difference of 4.13 %. The period of the normal force and tangential force is half of that of the vibration and the axial force. The discrepancies are 11.26 % and 4.05 % in tangential and normal directions, respectively, referring to experiment. Axial ultrasonic vibration-assisted scratching facilitates the cyclical removal of brittle and ductile phases, which corroborates the conclusion about the periodicity of the force. Our insights might be helpful in the arrangement of grains on the surface of the grinding wheel and advanced machining design. |
资助项目 | National Natural Science Foundation of China[52175404] ; National Natural Science Foundation of China[52375429] ; National Natural Science Foundation of China[12272378] ; Foreign Cooperation Project of Fujian Province[202110017] ; High-level Innovation Research Institute Program of Guangdong Province[2020B0909010003] ; Chinese Academy of Sciences[E1Z1011001] |
WOS关键词 | MOLECULAR-DYNAMICS SIMULATION ; REMOVAL MECHANISM ; SUBSURFACE DAMAGE ; SILICON ; PERFORMANCE ; PREDICTION ; CERAMICS ; BEHAVIOR |
WOS研究方向 | Engineering |
语种 | 英语 |
WOS记录号 | WOS:001168181600001 |
资助机构 | National Natural Science Foundation of China ; Foreign Cooperation Project of Fujian Province ; High-level Innovation Research Institute Program of Guangdong Province ; Chinese Academy of Sciences |
内容类型 | 期刊论文 |
源URL | [http://dspace.imech.ac.cn/handle/311007/94513] |
专题 | 力学研究所_非线性力学国家重点实验室 |
通讯作者 | Hu, Zhongwei; Peng, Qing |
作者单位 | 1.Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing, Peoples R China 2.Guangdong Aerosp Res Acad, Guangzhou 511458, Peoples R China 3.Univ Chinese Acad Sci, Ctr Mat Sci & Optoelect Engn, Beijing 100049, Peoples R China 4.Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100049, Peoples R China 5.Northeastern Univ, Key Lab Anisotropy & Texture Mat, Shenyang, Peoples R China 6.Huaqiao Univ, Inst Mech Engn & Automat, Xiamen, Peoples R China 7.Huaqiao Univ, Inst Mfg Engn, Xiamen, Peoples R China |
推荐引用方式 GB/T 7714 | Zhang, Yuqiang,Hu, Zhongwei,Chen, Yue,et al. Insights into scratching force in axial ultrasonic vibration-assisted single grain scratching[J]. JOURNAL OF MANUFACTURING PROCESSES,2024,112:150-160. |
APA | Zhang, Yuqiang.,Hu, Zhongwei.,Chen, Yue.,Yu, Yiqing.,Jin, Jianfeng.,...&Xu, Xipeng.(2024).Insights into scratching force in axial ultrasonic vibration-assisted single grain scratching.JOURNAL OF MANUFACTURING PROCESSES,112,150-160. |
MLA | Zhang, Yuqiang,et al."Insights into scratching force in axial ultrasonic vibration-assisted single grain scratching".JOURNAL OF MANUFACTURING PROCESSES 112(2024):150-160. |
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